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最新の企業ニュース Structure and Application of Air-Blown Micro-Cables

June 5, 2026

Structure and Application of Air-Blown Micro-Cables

Developments in 2026 Construction and Installation Technology: The Pursuit of "Extreme Slimming." To address the high cost of fiber optic materials and limited space in underground conduits or equipment rooms, fiber optic cable installation technologies in 2026 increasingly prioritize "miniaturization" and "maximized connectivity."


1. The design principle for micro air-blown fiber optic cables is to "minimize outer diameter and weight to the absolute limit while maintaining mechanical strength." The three primary structural types are:
* Stranded Loose Tube Micro-cables (the most common type): Central Strength Member (FRP)—located at the very center of the cable to provide tensile strength. Loose Tubes—multiple high-density, small-diameter loose tubes stranded around the central FRP; the tubes are filled with water-blocking gel. Outer Sheath—typically made of high-density polyethylene (HDPE) with a low coefficient of friction; the surface is sometimes micro-grooved (textured) to reduce the contact area with the inner wall of the micro-duct during air-blowing.
* Central Loose Tube Micro-cables: All optical fibers are concentrated within a single large loose tube at the center, surrounded by a reinforcing layer. These have a smaller outer diameter but generally offer a lower fiber count than stranded designs.
* Enhanced Performance Fiber Units (EPFU / Micro-modules): Strictly speaking, these are fiber bundles without metal components or a traditional outer sheath, relying instead on a thin layer of acrylic resin or a special coating. With an outer diameter typically under 2mm, they are specifically designed for air-blowing into micro-ducts over the final 100-meter stretch.

 

2. Characteristics of Micro Air-Blown Fiber Optic Cables:

The reason micro air-blown fiber optic cables have excelled in 2026 construction projects is their unparalleled physical and installation advantages over traditional cables: Extremely small outer diameter and high-density integration—by utilizing bend-insensitive fiber (such as the G.657A series) and thin coating technology (200-micron or even 180-micron), a 288-core micro-cable can achieve an outer diameter of approximately 8mm, whereas a traditional cable with the same core count typically exceeds 15–18mm.
*Extremely lightweight with a low friction coefficient—eliminating traditional steel or aluminum tape armor and heavy aramid yarn layers reduces weight by over 50%. Combined with a low-friction outer sheath, this significantly extends the air-blowing distance.
*"Installment-style" flexible deployment (the core commercial feature)—constructors can "lay the conduit first and blow the cable later." In the initial phase, a large conduit (master duct) is buried underground, containing multiple nested micro-ducts (sub-ducts). A 48-core cable is air-blown in the first year to meet immediate needs; when network capacity reaches saturation in the third year, a 144-core cable can be directly blown into an adjacent, unused micro-duct using high-pressure airflow. This eliminates the need for repeated road excavation and effectively mitigates financial pressure. Rapid installation and low damage rates—using air-blowing machines and high-pressure air compressors, the cable is "pushed" into the duct while fully suspended in the airflow, rather than being dragged by brute mechanical force; this minimizes fiber tension and ensures a high safety margin. A single air-blowing operation can cover distances of 1,000 to 2,000 meters.

 

3. Core Application Scenarios in 2026: Against the backdrop of global digitalization and AI infrastructure development in 2026, micro air-blown fiber optic cables are widely used in the following high-value projects:
*Urban Metropolitan Area Network (MAN) and conduit network expansion—underground urban conduit resources are non-renewable assets of immense value ("worth their weight in gold"). Without the need for re-excavating roads, micro-air-blowing technology allows a bundle of micro-ducts (e.g., three 12/9mm micro-ducts) to be inserted into an existing conduit—originally sized to accommodate only a single traditional large-diameter fiber optic cable (such as a 40mm sub-duct). Subsequently, three high-fiber-count micro-cables are air-blown into these ducts, instantly increasing conduit capacity by three to four times.
*Interconnection between AI data center campuses: AI computing centers require massive data throughput between server rooms and campuses. By air-blowing ultra-high-density micro-cables (such as the 576-fiber or 6912-fiber micro-cables recently introduced by major manufacturers) into underground micro-ducts, ultra-high-speed, low-latency physical connections between server rooms are achieved.
*Long-haul trunk line and national backbone network upgrades: For high-density conduit networks along highways and railways, micro-air-blowing enables long-span, cross-provincial, and cross-regional deployment. This significantly shortens construction timelines (allowing for the installation of several kilometers per day) and saves millions in labor costs. *FTTH/FTTR (Fiber to the Home/Room) final-stage deployment: In the renovation of older residential complexes or cabling for high-end office buildings, vertical conduit spaces are often extremely narrow. Using air-blown micro-cables or micro-fiber bundles allows for easy navigation through complex bends, enabling the non-destructive extension of fiber optics directly to the end-user.

 

Yulia Liu

International Marketing Dept.